|
A water balance around the entire system is:
M = E + D + W
Since the evaporated water (E) has no salts, a
chloride balance around the system is:
M (XM) = D (XC) + W (XC) = XC (D + W)
and, therefore:
XC / XM = Cycles of concentration = M (D + W) = M (M E) = 1 + [E (D +
W)]
From a simplified heat balance around the
cooling tower:
E = C ΔT cp HV
where:
HV = latent heat of vaporization of water = ca. 2260 kJ / kg
ΔT = water temperature difference from tower top to tower bottom, in C
cp = specific heat of water = ca. 4.184 kJ / (kgC)
Windage (or drift) losses (W) from large-scale industrial cooling towers, in
the absence of manufacturer's data, may be assumed to be:
W = 0.3 to 1.0 percent of C for a natural draft cooling tower without windage
drift eliminators
W = 0.1 to 0.3 percent of C for an induced draft cooling tower without windage
drift eliminators
W = about 0.005 percent of C (or less) if the cooling tower has windage drift
eliminators
Cycles of concentration represents the accumulation of dissolved minerals in the
recirculating cooling water. Draw-off (or blowdown) is used principally to
control the buildup of these minerals.
The chemistry of the makeup water including the amount of dissolved minerals can
vary widely. Makeup waters low in dissolved minerals such as those from surface
water supplies (lakes, rivers etc.) tend to be aggressive to metals (corrosive).
Makeup waters from ground water supplies (wells) are usually higher in minerals
and tend to be scaling (deposit minerals). Increasing the amount of minerals
present in the water by cycling can make water less aggressive to piping however
excessive levels of minerals can cause scaling problems.
As the cycles of concentration increase the water may not be able to hold the
minerals in solution. When the solubility of these minerals have been exceeded
they can precipitate out as mineral solids and cause fouling and heat exchange
problems in the cooling tower or the heat exchangers. The temperatures of the
recirculating water, piping and heat exchange surfaces determine if and where
minerals will precipitate from the recirculating water. Often a professional
water treatment consultant will evaluate the makeup water and the operating
conditions of the cooling tower and recommend an appropriate range for the
cycles of concentration. The use of water treatment chemicals, pretreatment such
as water softening, pH adjustment, and other techniques can affect the
acceptable range of cycles of concentration.
Concentration cycles in the majority of cooling towers usually range from 3 to
7. In the United States the majority of water supplies are well waters and have
significant levels of dissolved solids. On the other hand one of the largest
water supplies, New York City, has a surface supply quite low in minerals and
cooling towers in that city are often allowed to concentrate to 7 or more cycles
of concentration.
Besides treating the circulating cooling water in large industrial cooling tower
systems to minimize scaling and fouling, the water should be filtered and also
be dosed with biocides and algaecides to prevent growths that could interfere
with the continuous flow of the water. For closed loop evaporative towers,
corrosion inhibitors may be used, but caution should be taken to meet local
environmental regulations as some inhibitors use chromates.
Page :
1 |
2 |
3 |
4
|