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Industrial
water treatment seeks to manage four main problem areas: scaling, corrosion,
microbiological activity and disposal of residual wastewater. Boilers do not
have many problems with microbes as the high temperatures prevents their growth.
Scaling
occurs when the chemistry and temperature conditions are such that the dissolved
mineral salts in the water are caused to precipitate and form solid crystalline
deposits. These can be mobile, like a fine silt, or can build up in layers on
the metal surfaces of the systems. Scale is a problem because it insulates and
heat exchange becomes less efficient as the scale thickens, which wastes energy.
Scale also narrows pipe widths and therefore increases the energy used in
pumping the water through the pipes.
Corrosion
occurs when the parent metal oxidises (as iron rusts, for example) and gradually
the integrity of the plant equipment is compromised. The corrosion products can
cause similar problems to scale, but corrosion can also lead to leaks, which in
a pressurised system can lead to catastrophic failures.
Microbes can
thrive in untreated cooling water, which is warm and sometimes full of organic
nutrients, as wet cooling towers are very efficient air scrubbers. Dust, flies,
grass, fungal spores and so on collect in the water and create a sort of
"microbial soup" if not treated with biocides. Most outbreaks of the deadly
Legionnaires' Disease have been traced to unmanaged cooling towers, and the UK
has had stringent Health & Safety Guidelines concerning cooling tower operations
for many years as have had governmental agencies in other countries.
Disposal of
residual wastewaters[1] from an industrial plant is a difficult and costly
problem. Most petroleum refineries, chemical and petrochemical plants [2] have
onsite facilities to treat their wastewaters so that the pollutant
concentrations in the treated wastewater comply with the local and/or national
regulations regarding disposal of wastewaters into community treatment plants or
into rivers, lakes or oceans.
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